The Breathe3D mask is a 3D Printed mask designed to protect you from injury or the spread of infection or illness.  During this pandemic the Design Corps has worked with essential healthcare professionals and the 3D print community to design the Essential3D personal protective equipment (PPE) product line to offer inventive solutions that solve PPE shortages across the globe. The Essential3D Product Line is an outcome of the 100M Mask Mayday Studio Program.  The Breathe3D Mask was designed as a replacement to the N95 Mask and is derivative of the original Montana Mask created at the Billings Clinic a member of the Mayo Clinic Care Network. 

According to the U.S. Centers for Disease Control and Prevention and The World Health Organization, the usage of masks reduces the spread of COVID-19 by up to 85%.  The most effective masks offer a physical barrier to the enviroment. This begins with a well-fitted seal and air filtration strong enough to prevent transmission of infectious agents.

This is why the Design Corps researchers used facial scans and recognition data to identify form fitting mask materials and sizes that deliver ergonomic fit, comfort, seal and breathability for 100% of the global population in active environments. The Breathe3D mask is made with FDA-compliant, ISO-certified, Antibacterial 3D Printing Filaments and hospital grade, reusable, washable MERV-13 filters.  When fitted to your face, the Breathe3D mask achieves approximately 95-97% filtration.

Read about Breathe3D Care & Usability  and The #MaskUp 101!


Featured Colors: 
Black Matte (Front)
Gold Ombre (Back)


The Breathe3D mask design is sustainable ingenuity that aims to reduce medical waste and pollution. Each mask can be molded to your face, sanitized and reused. The Breathe3D mask meets The United Nations Sustainable Goals 3, 6 and 13.

The Breathe3D Mask is printed in Hawaii, California and New York using FDA-compliant, ISO-certified, Antibacterial 3D Printing Filaments.

Every Breathe3D masks comes with:
1 - Foam Seal
1 - Filter3D AIRx Health MERV13 Filter
2 - Soft Elastic Ear Bands: Rounded double-band elastic carefully engineered for comfort and fit.
1 - Free Ear Savers Eliminate Ear Strain & Fatigue: Ear savers are mask accessories that reduce tugging ear distress. Ear savers will not just make your mask more comfortable to wear—they also function as a new fashion accessory that you can mix and match with your masks. 


The Filter3D AIRx Health MERV13 Filter traps respiratory irritants, smog, bacteria and viruses  for health protection. MERV stands for Minimum Efficiency Reporting Value and is an industry standard to rate a filters efficacy. Ensuring that your filter fits properly in your mask means making sure that you have not only the right length and width, but also the thickness of your filter. Filter3D uses AiRx Health filters that trap and lock ultrafine particles that effect your health.  AiRx Health  filters are made in Greenwood, Indiana with great attention to quality.

You can purchase a replacement 10 pack of Filter3D AIRx Health MERV13 Filters at

The Breath3D mask has a foam seal to ensure you are protected and have maximum comfort in active enviroments.

Featured Color: Cobalt Blue


The price of 1 mask includes the cost of 1 well-designed certified mask you have purchased and 2 units of PPE that are donated and shipped to essential professionals and impoverished communities in your name.  Read More >


Featured Colors:  Red (Left) , White (Middle), Cobalt Blue (Right)


Help stop the spread of COVID-19! When you wear a Breathe3D or 3-layerd mask, you're a shero, hero or thero to your community of hard-working humans and essential professionals in Healthcare and Public Health, Food & Agriculture, Emergency Services and First Responders, Education, Financial Services, Media, Tech, Grassroots Organizations and Refugee & Immigrant Service organizations.

Save Lives With Your Purchase

This mask is an outcome of the 100M Mask Mayday Studio Program. The price of this mask includes the cost of 1 well-designed certified mask you have purchased and 2 units of PPE that are donated and shipped to essential professionals and impoverished communities in your name. |  Read More 


While we print Breathe3D masks to fit a wide variety of facial sizes and dimentions, everyone’s individual face will be different. 

To create a custom fit of the Breathe3D mask, remove the filter and foam seal. Using a hair dryer or steam from boiling water, heat the top of the mask for 15-20 seconds to make the Antibacterial PLA more malleable. Once it has been softened, simply place on your face and mold the mask to your liking.

Make sure to allow the mask to cool completely before replacing the foam seal and filter.


Breathe3D masks are reusable, but each person should have their own. Masks should not be shared, left in hot cars or hung on the rear view mirror. 
Breathe3D masks should be cleaned and disinfected wtth soap and water or a non-toxic disinfectant or a medical wipe. Make sure to practice good hygiene by your washing hands before and after changing filters and removing mask.  Make sure to clean mask often, change filter often.  Click Here for step-by-step care and mask usage instructions.


Cleaning The Filter3D AIRx Health MERV13 Filter
MERV-13 filters can be gently cleaned by hand with soap and water.

  1. Rinse MERV-13 filter with cool water
  2. Apply a dab of dish soap
  3. Rinse soap from MERV-8 or MERV-13 material
  4. Air Dry MERV-13 Filter Overnight
  5. Replace mask filter and ensure tight fit.

Replacing The Filter3D AIRx Health MERV13 Filter
Each mask contains a removable Filter3D AIRx Health MERV13 Filter. You can purchase and replace MERV-13 filter. Make sure to remove the filter before cleaning the mask.

Cleaning of the filter will depend on which material you will be using. The life of the MERV13 will depend on how many times it has been used and washed.


Replacing Filter with Alternate Materials
The Design Corps reccomends using MERV-13 replacement filters. Replacement filters can be made with single use medical masks. 1 single use medical mask can make 4-6 2.5 x 2.5 replacement filters. Medical mask filters should be disposed daily. 

Replacement filters can also be be made with breathable cotton or Eucalyptus Lyocell Sheets . All materials should  be cut into 2.5” x 2.5” (for Med-Large) and 3” x 3” squares (for XL & XXL) to properly fit the mask.


Save The Planet & Save Lives

Resuable. Eco-Friendly & Sustainable 3D Printed Masks.


Design Corps: 100M Mask Mayday Studio Program

The Breate3D mask is an outcome of the 100M Mask Mayday Studio Program. The Breathe3D Mask is one of the Essential3D PPE products and is derivative of the original Montana Mask created at the Billings Clinic a member of the Mayo Clinic Care Network. 

Interested in making Essential3D Personal Protective Equipment or Breathe3D masks? Join The Design Corps, then create, certify and sell masks!


3D Printed Masks And The Healthcare Community

Face masks are an additional step to help slow the spread of COVID-19 when combined with every day preventive actions like social distancing in public settings; Washing your hands often with soap and water for at least 60 seconds and avoid touching your eyes, nose, and mouth with unwashed hands. 


Save A Life! Wear A Mask
& Social Distance

Everyone should wear a face mask when they leave their home and go out in public. Masks offer a simple barrier to help prevent respiratory droplets from traveling into the air and onto other people when the person wearing the cloth face covering coughs, sneezes, talks, or raises their voice. This is called source control.  Emerging evidence from clinical and laboratory studies that shows wearing a mask reduces the spray of droplets when worn over the nose and mouth.  

LEGAL DISCLAIMER: The 3D printed mask information presented here is intended to assist the general public during the current global pandemic related to COVID-19 and the related nationwide shortage of personal protective equipment. The products and claims made herein have not been evaluated by the United States Food and Drug Administration and may not provide the same level of protection as FDA-cleared surgical masks, N95 masks, and equivalents., The Design Corps, The Billings Clinic, Marlin D. Richardson, M.D., Spencer Zaugg, DDS, Colton Zaugg or anyone associated with and 100M Mask Mayday Studio Program, assume no liability and make no representations, warranties, or guarantees regarding the safety, efficacy, or appropriate use of these masks in any situation.

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